Every machine's own baseline
We don't compare your motor against a catalogue: we measure how it behaves when it's healthy, and from there what matters is the deviation. Two identical machines under different loads have different thresholds.
“Failures keep catching me off guard.”
Vibration, temperature and consumption measured continuously and compared against the equipment's own baseline. The deviation shows up weeks before the stop, and with it the window to schedule it instead of suffering it.
We don't compare your motor against a catalogue: we measure how it behaves when it's healthy, and from there what matters is the deviation. Two identical machines under different loads have different thresholds.
All three signals on the same time axis. A current spike that lines up with a vibration signature says far more than either one alone.
The anomaly arrives graded by how far it sits from normal, so maintenance can tell what gets handled today from what goes into this month's plan.
The machine's behaviour is stored along with its events and interventions. When the technician who knew it leaves, the machine still has a memory.
Sensors mount on the outside: the machine isn't opened, no warranty is lost and everything can be removed without a trace. That's why trying it on your most critical asset isn't an irreversible decision.
The Nidus gateway processes on site, so continuous measurement doesn't depend on plant internet or saturate your network. All it needs is a 120 V outlet.
They all run on the same data and the same hardware. Turn on one, turn on six — the bill grows per machine, not per module.
20 h/day of unproductive time exposed
A mill instrumented in 1 day that went from 'it runs fine' to classified states and a measured setpoint.
It's the continuous measurement of a machine's condition — vibration, temperature, consumption — to catch the anomaly before the failure. On a mill or a conveyor, that's the difference between scheduled maintenance and an unplanned stop of the whole operation.
No. The sensing is peripheral and non-invasive: it measures from the outside and it's reversible. The machine loses no warranty.
Measurement starts the day it's installed. Detection by deviation first needs to learn the machine's normal behaviour, so the real value shows up once there's history to compare against.
We install on 1–2 machines, measure your real baseline and present the findings with your own data. Success criteria agreed from day one.