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Case study · Manufacturing

15–20% more productivity

Manufacturing plants across Mexico — from inks to building materials — run their lines on Kinnil today: real-time OEE, downtime causes and equipment condition in a single platform.

  • KINNIL OEE
  • KINNIL MTTO
  • KINNIL CM
  • KINNIL DAQ
The starting point

KPIs that didn't add up and stops with no cause

The pattern repeats in almost every plant: the shift's output doesn't match the installed capacity, stops get logged by hand — if at all — and production and maintenance argue with different versions of the same day.

Without a shared measurement, every results meeting is a negotiation of perceptions. The lost capacity doesn't show up in any report — but it does show up in the income statement.

The installation

A full line in under 2 weeks

Kinnil connects machine by machine — with or without a PLC — at a pace of 1 day per machine, without stopping production. A typical line is fully measuring in under 2 weeks, with alerts reaching phones from day one.

  • 011 day of installation per machine, without stopping production
  • 02With or without a PLC: non-invasive sensing where there's no signal
  • 03OEE, downtime causes and condition on the same platform
  • 04Alerts via WhatsApp, SMS and email from day one
The results

The improvement shows up where payroll was already being paid

Exposing downtime and its causes turns hidden capacity into real output — without buying one more machine. It's the typical improvement our customers measure in the first month.

15–20%

productivity improvement in the first month

~3 months

typical ROI on the full investment (hardware + platform)

−30%

in maintenance costs by anticipating failures

Plants already running on Kinnil

  • SIEGWERK
  • GCC
  • FAMA
  • NOVAMEX
  • EZ AIR
  • PROESMMA
The next step

It's not about buying anything.
It's about measuring your most problematic machine.

Kinnil Pilot · 30 days

We install on 1–2 machines, measure your real baseline and present the findings with your own data. Success criteria agreed from day one.

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